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Discussion Starter · #1 ·
I had a friend of mine, tear off the reel foot of his Abu 6500.. I didn't ask him a bunch of questions about it,, however,, I had him send it to me, and,, I installed a new frame for him,,

Then, I took both pieces of his reel, the frame body and the reel foot, and did a bit of work in my shop today, and ended up with this reel..
The main repair, consisted of using 4-40 countersunk Flathead screws and screwing the reel foot back onto the frame body,,
Then ,, I had some Real Nice 5600 WS sideplates here,, and ,, I cut a slot into the left sideplate and made it ready for , and, installed a Bait clicker,, and since the sideplates were designed for a thumbar style frame, I cut the pushbutton relief on the right sideplate,,
The Soft Touch Power Handle on his reel was ,,, hmmm, messed up, so, I straightened it out, and used it on this project..

While I was at it,, I scrounged around in my accumulation of parts, and, installed an intermediate gear w/ bearing, worm gear w/ bearing, and, ceramic pawl and carbon drags as well...Kind of a C5 ,, I guess. It's got the spool bearings as well as IAR, and also the Anti-Reverse Dog.. so, redundant anti reverse!!!
anyhow,, Since I should've been fishing,and,am not,,,,,,,,,,,, this, seems like a worthy project on a Saturday!!
I went ahead and beefed up the new frame with the screw enhancement on my friends reel, as I don't know what the heck he does with them... Belt and suspenders!!!
 

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Greg You Sir. are one Mighty Talented Fella !!! Great Job,J.D.
 
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Discussion Starter · #11 ·
Anything you can't do with an Abu? got any before pics?
I didn't take any before pictures,,, unfortunately,,

also, My opinion,, the reel foot attachment is THE weak spot on the 6500/5600 etc. series..
I've replaced the frame on several,,
The frame foot and the crossmembers it's attached to ,, are Brass. and the attachment is some sort of "spot weld"??
So, with the addition of the Stainless Steel screws,,on the "new" frames,, it may help with forestalling the failure in that area.
The Chrome rocket,, (originally had the broken foot), has stainless steel or brass (heavy, but, magnet wouldn't stick ), not aluminum,, sideplates, and , When I originally built this reel, I set it up with carbon drags, 6.3 gear ratio,, and it has , looks like 80# braid on it..
IMO, that translates into a big load on those little tiny brass welds during a nasty snag, or fighting a big fish,, which this reel has had some of both!!!..

The below pictures, show the "New" unbroken frame installed on the Chrome Rocket, with the screws added. I also, did the intermediate gear w/ bearing, worm gear w/ bearing, and ceramic pawl.. It's a VERY SMOOTH Reel!!! Should cast even better!!!
 

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